SR-1 Insight

Modern Safety for Modern Automation

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SR-Insight turns SR-1 safety data into a live control layer for your cells. It continuously compares real-time behavior against the approved risk assessment (RA), flags violations or RA drift, and surfaces dashboards of safety and productivity metrics.

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What SR-Insight does

SR-Insight ingests SR-1 event streams, maps events to the cell’s approved RA and thresholds, and flags out-of-policy behavior and RA invalidation risks. It delivers dashboards, alerts, and reports to operations, safety, and quality teams.

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Teams can see what caused stops, slows, E-stops, human intrusions, and sensor obstructions, then drill down by time, station, and cause to fix issues fast. It also supports cross-cell benchmarking and auditor-ready logs for compliance reviews and line changes.

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Key capabilities

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• Ingest SR-1 event streams from each cell

• Map events to the approved risk assessment and thresholds

• Flag out-of-policy behavior and RA drift / invalidation risks

• Dashboards, alerts, and reporting for ops, safety, and quality

• Cross-cell benchmarking to identify top performers and outliers

• Auditor-ready logs to support reviews and change control

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Benefits 

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Safety and compliance: SR-Insight continuously compares live cell behavior to the approved risk assessment, flags out-of-policy behavior and RA drift, and produces auditor-ready logs for reviews and change control.

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Throughput and quality: SR-Insight pinpoints the exact causes of stops, slows, E-stops, and intrusions, validates changeovers before ramp, and helps prevent repeat hits that erode takt time.

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Cost and risk: SR-Insight cuts diagnosis time and unplanned downtime, highlights training and process fixes, and creates a pathway to lower risk and potential insurance savings. (Insurance benefits depend on carrier acceptance and customer adoption.)

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Operations and IT: SR-Insight scales as a subscription add-on to each SR-1 system and can integrate with plant MES/BI tools via API.

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How customers use SR-Insight

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• Reduce nuisance stops by finding the true root cause (intrusions vs obstructions vs process issues)

• Catch “RA drift” early—before a process change turns into a compliance problem

• Standardize best practices across lines using cross-cell benchmarking

• Speed up audits and line changes using ready logs tied to approved thresholds

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SR-Insight helps you keep safety and productivity aligned as cells evolve—without guessing what caused downtime or which changes pushed you out of policy.

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